• Skip to primary navigation
  • Skip to main content
  • Skip to primary sidebar
  • Skip to footer
  • Advertise
  • Subscribe

Connector Tips

Connector Tips has connector and electrical connector news, product highlights and and editorial coverage.

  • Products
    • board-to-board
    • cable-to-board
    • power
    • RF
    • USB
    • wire-to-board
  • Electronics
    • bonding
    • copper
    • fiber
    • gold
    • optical
    • transistor sockets
  • Markets
    • Aerospace
    • Automation
    • Automotive
    • Electrification
    • Electrical & Instrumentation
    • Medical
    • Military
    • Off-Highway
    • Oil/Gas
    • Telecom/Data
  • Learn
    • Basics/FAQs
    • eBooks/Tech Tips
    • EE Training Days
    • EE Learning Center
    • Tech Toolboxes
    • Webinars & Digital Events
  • Resources
    • Design Guide Library
    • Digital Issues
    • Engineering Diversity & Inclusion
    • LEAP Awards
    • White Papers
    • DesignFast
  • Videos
    • EE Videos
    • Teardown Videos
  • Newsletter Subscription
  • Suppliers

Audi electrical connectors may melt

October 25, 2017 By Ken Korane Leave a Comment

Volkswagen Group of America’s Audi unit has announced a recall of certain 2013-2016 Audi A4, A5 and Q5 vehicles. The National Highway Traffic Safety Administration (NHTSA) said the electrical connector of the auxiliary heater is susceptible to contact corrosion, which may cause the auxiliary heater to fail and/or cause the wires to overheat and melt. Further, melting wires usually leads to an open circuit, but it can also lead to overheating which could result in a fire.

According to reports, the company cost-reduced the connectors a few years ago by changing the connector make-up from tin and silver to just tin. It turned out that the tin-only version was more susceptible to environmental attack. In 2015 they reversed course and went back to the silver-tin combination.

Mechanical strain on the electrical connector and micro movements may lead to contact corrosion and fretting, said the NHTSA report. Tin-only coated connectors are less resistant to this phenomenon. As a consequence, increased transition resistance may occur and could raise temperatures.

The recall affects more than 200,000 vehicles. Volkswagen’s numbers for this recall are 80C5 and 80C6.

Audi
www.audi.com

Filed Under: Industry News

Reader Interactions

Leave a Reply Cancel reply

You must be logged in to post a comment.

Primary Sidebar

Featured Contributions

zonal architecture

Addressing zonal architecture challenges in the automotive industry

From extreme to mainstream: how industrial connectors are evolving to meet today’s harsh demands

The case for vehicle 48 V power systems

SMP3 vs. SMPS: why two standards?

mmWaves bring interconnect challenges to 5G and 6G

More Featured Contributions

EE TECH TOOLBOX

“ee
Tech Toolbox: 5G Technology
This Tech Toolbox covers the basics of 5G technology plus a story about how engineers designed and built a prototype DSL router mostly from old cellphone parts. Download this first 5G/wired/wireless communications Tech Toolbox to learn more!

EE LEARNING CENTER

EE Learning Center

RSS Current EDABoard.com discussions

  • SMPS feedback circuit
  • How to generate and use large‑signal S‑parameter (LSSP) files for PA harmonic‑balance (HB) simulations?
  • Snooping Around is All
  • ADEM III ECM — No CAN Signal & Power Supply Issue
  • IGBTs without negative gate drive

RSS Current Electro-Tech-Online.com Discussions

  • More fun with ws2812 this time XC8 and CLC
  • Pic18f25q10 osccon1 settings swordfish basic
  • Pickit 5
  • turbo jet fan - feedback appreciated.
  • I Wanna build a robot

EE ENGINEERING TRAINING DAYS

engineering
“bills
“connector
EXPAND YOUR KNOWLEDGE AND STAY CONNECTED
Get the latest info on technologies, tools and strategies for EE professionals.

Footer

EE WORLD ONLINE NETWORK

  • 5G Technology World
  • EE World Online
  • Engineers Garage
  • Analog IC Tips
  • Battery Power Tips
  • DesignFast
  • EDA Board Forums
  • Electro Tech Online Forums
  • EV Engineering
  • Microcontroller Tips
  • Sensor Tips
  • Test and Measurement Tips

Connector Tips

  • Subscribe to our newsletter
  • Advertise with us
  • Contact us
  • About us

Copyright © 2025 · WTWH Media LLC and its licensors. All rights reserved.
The material on this site may not be reproduced, distributed, transmitted, cached or otherwise used, except with the prior written permission of WTWH Media.

Privacy Policy