Plating options are numerous and tend to fall into four categories: noble metals, passive metals, alloys, and dispersions. The first three categories are well established, while dispersions are just beginning to appear in response to the need for high-power connectivity in electric vehicle (EV) charging and similar applications. This tutorial starts with a brief review […]
FAQ
Where are liquid-cooled industrial connectors used?
Liquid-cooled connectors are used in high-current, high-power industrial applications, such as electrochemical processes, welding, induction furnaces, electric arc furnaces, electrothermic processes, and electromagnets. This article looks at various liquid-cooled cable and connector structures for carrying up to 60 kA. Two keys to optimizing the performance of liquid-cooled connectors and cables are minimizing the resistance in […]
What standards apply to heavy-duty and industrial connectors?
There are numerous standards for heavy-duty connectors (HDCs) and general industrial connectors. An HDC is defined as a rectangular connector that can handle power, data, and signal pins in a single housing and is designed for use in challenging industrial and transportation environments. They are a subset of general industrial connectors. This article does not […]
What’s a heavy-duty industrial connector?
A heavy-duty industrial connector (HDC) is a rectangular connector that can handle power, data, and signal pins in a single housing and operate in harsh environments. While there are also standardized circular industrial connectors, they are not classified as HDCs. HDCs are found in robotics, automation, machine control, power conversion, and motion control applications. This […]
What are the key tests for HVAC/harsh environment connectors?
Connectors are complex assemblies whose performance is based on interactions of electrical, mechanical, environmental, and materials factors. Extensive testing is required to ensure proper performance, and numerous industry standards have been developed for that purpose. This article reviews 13 tests across three key performance indicators for connectors, including electrical, mechanical, and environmental considerations for connectors […]
How to improve contact reliability and security in HVAC/harsh environments
Contact security and reliability are important considerations when designing heating ventilation/air conditioning (HVAC) systems and other equipment for use in harsh environments, like outdoors or in industrial facilities. Well-established standards like RAST connectors provide a good alternative, but some applications demand more. Challenges include environmental sealing, contact retention, position optimization, and locking power connectors together […]
What are the top five performance needs for HVAC/harsh environment connectors?
Amid a plethora of performance requirements for connectors used in heating ventilation and air conditioning (HVAC) systems and other harsh environments, five stand out as especially important — ingress protection against dust and moisture (IP rating), extreme temperature operation, balancing mating/unmating forces and contact resistance, retention force and locking mechanisms for robust operation, and safety. […]
What’s the difference between needle flame and glow wire testing?
Needle flame and glow wire testing are two approaches to determining the flame-retardant performance of materials like various plastics and the electronic devices that incorporate those materials. Needle flame tests are defined in IEC 60695-2-2, while glow wire testing is defined in IEC 60335 and IEC 60695. UL94 is another material burning test and can […]
What are RAST connectors?
RAST connectors include signal and power designs based on insulation displacement technology. The original specification included a maximum of 12 contacts, but RAST connectors are currently available with 20 or more contacts. They were developed for consumer white goods and have been adopted by various applications, including automotive systems. The RAST connector system was designed […]
The future of better M2M communications requires optimizing interoperability
By Priyank Kishor, global product management leader, TE Connectivity As Industry 4.0 advances manufacturing and production capabilities, factories can better integrate crucial processes, drive greater efficiencies, and access data and insights to improve operations. However, one significant challenge continues to stand in the way of optimizing machine-to-machine (M2M) communications: seamless interoperability and integration. Interoperability in […]
